Fill level control solution for monitoring industrial assets

monitoring industrial assets

Industries operate under different conditions, and as a result, they require liquids, gases, and solids to enhance their operations. Depending on their target goals and their requirements, they apply chemicals, water, and other types of liquids to arrive at the desired outputs during the production process. Since the production process is a cycle, there is a need to refill the liquids to enhance the continuity of the process. This requires continuous monitoring of the level of the liquids to minimize the effects attributed to the running out of these liquids without any warning.

Intermediate Bulk Containers (IBCs)

Intermediate bulk containers (IBCs) are assets that are commonly used to store and transport liquids in various industries. They are significant assets in the supply chain and management. Therefore, in order to enhance savings among the companies and
individuals, it is appropriate to monitor the liquid levels and in and out of the industries. This increases the rate at which each IBC container is reused by the company in question. Without any form of monitoring, these containers can be easily managed, and the rate at which they are replaced will significantly increase. The primary reason behind any business is profit maximization and cost reduction. Therefore, in situations where these containers are replaced within reduced intervals, it means that there is an increased expenditure in obtaining them. This is contrary to the profit maximization goals of the businesses in question.

The Need for Monitoring Industrial Assets

The need to monitoring the liquids in the IBC container arises when the owner or the user embraces the accountability and responsibility of the overall usage of these products. Usually, Intermediate bulk containers carry valuable and costly liquids that call for careful and cost-effective handling. Markedly, to track the benefits of these liquids, it is crucial to monitor their movement and weigh it against their contribution to the production process. Additionally, through the monitoring, the risk of wastage is greatly minimized by the handlers and the transporters. In the end, the owners and the producers prepare beforehand as they are aware of the stock at hand and the rate at which it is moving. Any irregularities can be traced through continuous monitoring, and as such, the industrial processes are kept at bay.

Manual and digital monitoring of the fill levels

The process of monitoring solution for IBC container can assume a manual or digital form. The manual process entails the physical checking of the levels of the liquids. Here, those responsible for monitoring them must be physically present to establish the level of these containers and to decide whether they are fit for refilling. In cases where these individuals are far, they cannot be able to monitor the levels, and as a result, this may result in inefficiencies in the industries in question. Also, in cases where the tanks are several, it means additional labor and an increased amount of time to check them out. However, the digital methods do not require those in charge to physically inspect and monitor the tanks and containers to establish the levels of the liquids. Furthermore, it reduces the requirement to inspect them individually as it offers the alternative of inspecting them at once within the shortest time possible. Different platforms, mobile apps, and sensors make this possible, and as such, the users have the options of choosing between them and the manual operations based on their needs.

To control the operation of a business, the monitoring solution for iBC container is paramount as they minimize making late decisions. In cases where the liquids run out without warning, some processes may be interrupted. Also, refill emergency cases are bound to arise, and these are more expensive than the planned ones. Therefore, prior planning on the consumption and refill of the products is a plus in the business environment. Here the relevant supplier and customer information are kept to enhance the continuity of the operations in the business in question. In cases where the containers hold corrosive liquids, the risk of damaging surfaces through undetected leakages is established beforehand. The aggressiveness and frequency of the people monitoring these substances determine the efficiency of the services and products arrived at in the businesses in question. Even the revenues in the businesses in question are determined by how careful these containers are maintained and monitored. This is attributed to the fact that the actions directly contribute to the amount of loss through leakages, maintenance of the containers and other related structures, and the entire planning process. 

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